Mig Welding Aluminum Tips

If welding out of position you will want the wire feed speed fast enough to keep the weld full of metal at a fast crackle.

Mig welding aluminum tips.

That is the reason for spool guns. Aluminum gmaw gas metal arc welding for aluminum. With a spool gun the wire only has toe fed for a few inches. Tips for getting started.

To mig weld aluminum thinner than 14 gauge 074. I hope these tips lead to success if you decide to take a shot at mig welding aluminum without a spool gun. For more info a good start is lincoln electric s guide. The settings needed to mig weld aluminum are pretty much the same for all positions.

You start slower when the piece is cold and move faster as the base metal heats up. And a longer stickout works better for spray transfer usually around 3 4 works. You should be moving about twice the speed compared to welding mild steel to prevent. Material thicknesses of aluminum that can be mig welded are 14 gauge and heavier.

Keep in mind these important factors when mig welding aluminum for your application. Welding with aluminum is a lot different than working with steel and we ve only touched on actual aluminum welding techniques. Aluminum mig welding tips to prevent this. The output capacity of your welder determines the thickness you can weld.

Though to be honest compared to welding mild steel welding aluminum is going to feel like you are zipping through uncomfortably fast. But for mig welding aluminum spray transfer is used. In most cases it will take 21 23 volts to get the arc to spray transfer. Whereas with a conventional mig setup the liner is usually about 8 10 feet long.